AI-Era KPIs for Process Industries

Proposed performance indicators for process industries operations where AI and automation create decisions that legacy metrics cannot measure.

17
Proposed KPIs
6
Categories

AI Process Optimization Integrity (3 KPIs)

Constraint Boundary Time-at-Risk (CBTR)
GMI-PI-001 Pilot-Ready
Multi-Objective Tradeoff Drift Index (MOTDI)
GMI-PI-002 Integration-Required
APC Model-Plant Mismatch Index (APMMI)
GMI-PI-003 Integration-Required

Predictive Integrity and Corrosion Management (3 KPIs)

Inspection Deferral Risk Accumulation (IDRA)
GMI-PI-004 Pilot-Ready
Mechanism Attribution Accuracy (MAA)
GMI-PI-005 Integration-Required
Cross-Model Interaction Index (CMII)
GMI-PI-006 Infrastructure-Dependent

Fouling and Catalyst Lifecycle Economics (3 KPIs)

Cleaning Effectiveness Degradation Index (CEDI)
GMI-PI-007 Pilot-Ready
Catalyst Upset Damage Factor (CUDF)
GMI-PI-008 Integration-Required
Fouling-Corrosion Interaction Score (FCIS)
GMI-PI-009 Infrastructure-Dependent

Process Twin and Simulation Reliability (1 KPIs)

Twin Calibration Drift Index (TCDI)
GMI-PI-010 Integration-Required

Alarm and Operator Decision Support Quality (2 KPIs)

Precursor Signal Suppression Rate (PSSR)
GMI-PI-011 Integration-Required
Situation Grouping Completeness (SGC)
GMI-PI-012 Integration-Required

Safety, Environmental and Regulatory Margin Governance (5 KPIs)

SIS Proof Test Deferral Risk Index (SPTDRI)
GMI-PI-013 Integration-Required
Permit Margin Consumption Index (PMCI)
GMI-PI-014 Pilot-Ready
Transient Emissions Accuracy Gap (TEAG)
GMI-PI-015 Integration-Required
Blend Give-Away Distribution Index (BGDI)
GMI-PI-016 Pilot-Ready
Turnaround Scope Deferral Index (TSDI)
GMI-PI-017 Pilot-Ready

Maturity Distribution

Pilot-Ready
6
Integration-Required
9
Infrastructure-Dependent
2

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